BUNKAPS Carpet Bunk Replacement by Harley Corporation



 

BUNKAPS® Frequently Asked Questions

Does the boat slide more easily on BUNKAPS than it does on bunk carpet?

My boat weighs 12,000 pounds. Will BUNKAPS support this weight?

Just how slippery are BUNKAPS?

Do BUNKAPS come in different lengths other than 6' pairs?

Do BUNKAPS come in colors other than white?

What is meant by virgin vinyl?

Can BUNKAPS be used on boat lift bunks?

What is the temperature range of BUNKAPS?

What can I expect to see out of the life of my BUNKAPS?

How do you clean the BUNKAPS?

Do BUNKAPS come with fasteners?

Can BUNKAPS be used on dry storage rails?

Can BUNKAPS be used as a rub rail for our dock?

What kinds of tools are required to install my BUNKAPS?

Why did it take so long for this terrific product to come out?

Can you order custom lengths (approximately 10-16 feet)?

Glossary of Terms


Q: Does the boat tend to slide more easily on BUNKAPSŪ than it does on carpet? Glenn M.

A: When wet, BUNKAPS trailer bunk covers provide an excellent sliding surface. When dry, they act to help grip and hold while cushioning the boat during towing or storage on the boat trailer. If these vinyl caps tend to be too dry for your desired slippage, simply apply a liberal amount of baby oil or handy suntan lotion to the high peaks (humps) of the BUNKAPS for better sliding surfaces. Most any biodegradable oil works, so please be environmentally safe by not using motor oils. Although BUNKAPS are impervious to petroleum oils and gasoline, it makes our world better and safer when lubricant used is a biodegradable product that naturally evaporates or easily washes off.  If low-friction is desired simply apply baby oil to the humps.

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Q: My boat weighs 12,000 pounds. Will BUNKAPSŪ hold up under this weight?
Steve K.


A: BUNKAPS trailer bunk covers have already been successfully used under the hulls of 42' yachts and cigarette boats. They are specifically designed to take the load while enhancing the protection of the vessel's hull. To date, weight has not impacted our uniquely patented design or construction methods.

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Q: Just how slippery are BUNKAPSŪ? Are they like those plastic strips that let your PWC slide all over the place, even sliding off during launching? John V.

A: BUNKAPS are snug when dry and slippery when wet. Do not compare them to any hard plastic bunk caps; these are softer and grip slightly when dry, slippery when wet...perfect as the need and functionality changes.


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Q: Do BUNKAPSŪ come in different lengths other than 6' pairs? Brent C.

A: Not until recently. Because of public demand, we now offer BUNKAPS trailer bunk carpet replacement in prepackaged paired lengths of 6', 8' and 12' in the 2x4 (3.5" wide version) product and 6', 8' and 12' lengths in the 2x6 (5.5" wide version) product; see our order page for pricing. The only downside is that anything over 8' long must be shipped commercially on common carrier freight lines - collect. Not as affordable when compared to UPS or FedEx Ground rates, but still somewhat cost effective when you look at the total picture. When you consider changing bunk covers and bunk boards as often as every season or even every other season, the permanent switch to Bunkaps trailer bunk covers is effective in time savings and long-term costs. After all, you didn't buy your boat, boat trailer, or PWC to persistently maintain the bunks; you bought it to ride and play. BUNKAPS help you spend much more time boating instead of replacing carpet bunk covers and trailer bunks.

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Q: Do BUNKAPSŪ come in colors other than white? Mike T.

A: Not unlike Henry Ford, we chose to stay with one specific "non-color" if you don't mind. Reasons: white is without color pigment, which cannot bleed out over time. White does not mark or scuff like color products normally do. White helps resist the rigors of sun damage whereas colors absorb and collect sun rays as well as heat buildup. Sorry, Mike. We looked into colors, but the vinyl said "no". The exception to this rule is for OEMs only where light pastels are available for high-volume orders.
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Q: What is meant by virgin vinyl? Dan P.

A: A raw plastic vinyl material that has not been used for any other purpose before it was used in a particular product is considered virgin vinyl. As recycling is renowned and has its own targeted purposed, it cannot assure the buyer that the raw material is pure (virgin) of foreign ingredients that may reduce product life expectancy, therefore virgin vinyl is the only raw substrate pellets that we use in our BUNKAPS extrusions.


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Q: Can BUNKAPSŪ be used on boat lift bunks? Gary A.

A: Sure — all day long and everyday. They fit snugly atop a 2x4 or 2x6 on your boat lift bunks. But, of course, if your wooden bunk cores are rotten, you should replace them while adding our BUNKAPS bunk covers. When a carpet trailer bunk goes bad, both the carpet and the board are most likely rotten due to mildew and fungi. BUNKAPS have a 100% anti-fungicide agent mixed right into the extruded product, therefore mildew is checked right at its source. And, due to the unique channeled design of our product, moisture and water are quickly drained so that your bunkboard has a chance to dry out once in a while. Plastic carpet wrapped around the bunk core traps the water inside and allows moisture saturation which enhances fungus and mildew growth. BUNKAPS allow the water to be quickly drained and evaporated from the bunk's surface and deep into its core, thus extending the life of the bunk.

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Q: What is the temperature range of BUNKAPSŪ? Mark N.

A: Not an issue. BUNKAPS are good to go from -22 degrees F to 250 degrees F. In those extremes, no one should really be playing outside anyway!


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Q: What can I expect to see out of the life of my BUNKAPSŪ and how are they at wearing down? James P.

A: We have a manufacturers warranty of ten (10) years, stipulated on the first 10,000 pairs of BUNKAPS sold. After 10,000, our normal warranty is five (5) years. We are not changing the materials, nor are we lowering the quality; we are simply limiting the time and use of our new products to a more realistic timeframe. There is no doubt in our minds that if one cares for the BUNKAPS product, you could easily expect them to serve you well for the rest of your life. Just like any other vinyl product, we are limited to technical and scientific variables, therefore depending on how you treat your vessel, you can expect our BUNKAPS to keep up with the pace. Wear resistance is so far superior to that of carpeting and roller beds, it is almost humorous to answer the question of how do they wear. Water against vinyl? Just like oil against steel. In normal use, you will most likely lose your boat trailer or boat lift frame before you have to replace your BUNKAPS.

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Q: How do you clean the BUNKAPSŪ after they get dirty or have road tar on them? Brenda S.

A: In general, most any household cleaning chemical will work. Hot soap and water are great, even using another biodegradable oil on it to help loosen the "lumps" will work; followed by a good soap and rinse. The white will shine through, and remember, any marks on your boat hull are most generally caused by the color of the dirt or tar on top of the BUNKAPS, not the product itself. Even baby oil works to loosen the stains.

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Q: Do BUNKAPSŪ come with fasteners? Donald H.

A: Of course. No need to go searching for fasteners — we've got you covered. Each carton has enough stainless steel large head screws to finish the job without searching for a hardware store. As our installation instructions explain, simply place the screws approximately 10" apart along each side panel, and you're done. Make sure you don't over-tighten the screws; you could drive them right through the vinyl. Snug them up, but don't "pucker" them up. If you do, simply place an oversized stainless steel washer beneath the screw's head, and you're back in business.

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Q: In the off-season, we store our boat and PWCs in a dry storage shed near our condo. The boat rails they use do not have any kind of covering, they are bare wood, in fact. Every year, we notice more hull scratches and scuff marks. Can BUNKAPSŪ be used on these rails for better protection during dry storage? Larry T.

A: Sure! This is just what our BUNKAPS products are designed for — out of the water protection for your boat or PWC hull. There are literally hundreds of dry storage sheds that either use old carpet bunk covers or nothing at all on their storage rails (bunks). They both can damage the hull of any water vessel, even to the point where a new gel coat must be applied to the hull. Ask your dry storage manager to install BUNKAPS for you on the bunks. If he or she cares about your business or satisfaction, he or she will gladly install BUNKAPS for your vessels. In the long run, the costs of this protection will extend the lift of your boat or PWC and net you higher resale at a time when you are ready to upgrade. Any hull damage affects the value and performance of your watercraft or vessel. We make these products in 3.5" wide and 5.5" wide versions. Whether they are using 2x4s or 4x4s (4x6s, 4x8s, 4x10s or 4x12s) as their bunks, BUNKAPS can top off these bunks and save you a lot of grief and costly repairs in the future.

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Q: We have a private dock on our lakeside home. Some of the dock is made out of 2x4s and some 2x6s. Can BUNKAPSŪ be used as a rub rail for our dock? Nancy D.

A: Yes! BUNKAPS are a good choice, because they are made to have the fasteners mount through the side panels, away from your boat or PWC, and they have a 100% anti-fungicide agent mixed into the extrusion. No other dock edge barrier can make this claim! In fact, most rub rails are made from a recycled "regrind" material with less than 10% anti-mildew agent; not what you want for your own dock. Our products are made from virgin vinyl, so we know exactly what the base material is. What this means to you is that you will now have a rugged, but cushioning product on the edges of your dock that will be mildew-free for many years to come. Not everyone can afford the new all-metal and wood-free docking systems; there are still folks out there who have wooden docks, and some are still rebuilding their docks from wood. BUNKAPS will help preserve the wood, because it lets the wood breathe and stay dry longer. Carpeting or cheap dock edging can quickly cause deterioration of wood because of their attraction to, rather than resistance of, moisture. For those who have 2x8s or 2x10s as their dock edges, simply add a pressure-treated 2x4 or 2x6 to that edge, and then install BUNKAPS for your best protection and longer-living docks. BUNKAPS can even be attached to your 4x4, 4x6, or 6x6 dock posts!

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Q: What kinds of tools are required to install my BUNKAPSŪ? Jason K.

A: Here's a simple list: a good, retractable 12' tape measure, a pencil for marking the positions for the screws, a power hand drill for pre-drilling holes, a 1/8" drill bit, a Phillips screw driver, a power "chop" saw or miter-box saw (when you need to make a perfect cut or cut to a size that we don't offer) and a sharp utility knife if you don't have a power saw.

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Q: Why did it take so long for this terrific product to come out? I've been looking for something like this for years. Dan W.

A: This is probably the most-asked question of all. After three years of research, legal proceedings, tooling and production, it finally appeared over the horizon. And now it's here! BUNKAPS...ask for it by name. It cannot be duplicated or matched in its appearance, function, profile, multiple uses, or its absolute need to the boating world. Look at all the options — carpet, roller beds, or some lame attempt at making slippery strips or recycled milk bottles work. It's not the same. So do yourself a favor and get BUNKAPS. Quit worrying about your boat trailer bunks and start having some fun!

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Q: Can you order custom lengths (approximately 12-15 feet)? Jeff D.

A: BUNKAPS cannot be shipped in a roll. They must be sent in the flat. This limits the length of BUNKAPS to "shippable" sizes. Then, considering that more than 50% of bunks are for jetskis, it made sense to stick with 6' lengths for mass production — and this is what we have done. However, we are making longer lengths for some trailer manufacturers that ship commercial freight carriers, but in massive bulk quantities. Common carrier freight to North Carolina would be very costly, probably in the $200 to $300 range for a 12' set of BUNKAPS. That's why we suggest splicing our BUNKAPS. It is quite simple; leave a 1/4" gap between the ends to prevent debris from jamming into the crack, which could cause possible hull scratching. Using this method allows for most anyone to use our product and be able to afford the shipping costs.

As you see on our website, shipping each carton UPS ground to NC would only cost $11.95.

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Questions?


Send us your own questions about BUNKAPS trailer bunk covers if we haven’t already answered them. You can email your questions or comments to harley@harleycorp.com. We will place them here in our archives for use by all of our customers. Thanks for your input!


Glossary of Terms l Bunk l Slip l Dry Store l Vessel l PWC l BUNKAPS

Bunk: A bunk is that carpeted rail that a boat or PWC rests upon when sitting on a boat trailer or on a boat lift in a marina slip. Its sole purpose is to adequately support the vessel under its hull during times of either towing or out-of-water type marina storage. It is also the term used for the support rails used in dry storage sheds; usually an inland high bay building where PWCs and boats are stored in racks upon rails (bunks) during the winter when the warm season is over. The core material of the bunk is usually made from pressure treated, water-resistant wood, however, other materials, such as steel, are used in lieu of wooden boards.

Slip: A slip is the "on-water" parking place along multiple docks in a marina for boats and PWCs. It is similar to a private parking space in a large car parking garage. Based on the length and depth of the water vessel, slips can range from 10' to 150' long, depending on the length of the individual vessel and the water depth next to each specific dock.

Dry Store: A dry store is a large building or shed used specifically for boat and PWC storage when an owner wants to keep his vessel from getting damaged during the cold season. To help protect the water vessel during the off-season times, a mobile lift is used to raise the vessel out of the water, transport it further to a storage shed, and then set it atop a set of storage bunks sometimes five or six stories high. Winter weather freezing and barnacles can cause hull damage to the boat or PWC, therefore, it is highly recommended to remove your vessel when not in weekly use before ice or barnacles begin to form. Lighter weight crafts are more vulnerable than heavier weight larger ships.

Vessel: A manufactured floating vehicle (boat or PWC) that keeps water out while sitting in water; or at least it's supposed to keep it out! Sometimes, they sink due to seepage around seals or during violent storm surges that overflow the sides or even capsizes the craft.

PWC: A PWC is the abbreviated letters for "personal water craft". This term is used exclusively in the jet-ski/jet-bike industry. A PWC is just what it means: a small water vessel that is used by one, two or three people, usually jet pump powered for speed and endurance.

BUNKAPS: A Registered Trademark of the Harley Corporation. A specially designed and engineering virgin vinyl extruded material that covers a trailer bunk, protecting the underside hull of a boat or PWC during trailer towing, boat lift storage, or during dry storage. It is the only protective barrier between the frame of the boat trailer, boat lift, or dry store rail designed to protect the hull from damage while out of the water. The hull of a boat of PWC is designed to be "in water" where the pressure from its own weight is proportionally dispersed evenly over the entire surface of the hull structure. When out of the water, the trailer bunk is the only non-proportional support that the vessel has, therefore, it is very critical that superior materials are used to keep the hull from fracture, scratches and indents. Until now, carpet bunk covers and roller beds were the only available protection used. The cushioning bulb design, combined with the open bulb pockets offers the best out-of-water or in-water support of the vessel because it compacts at the critical points while helping to disperse the weight more proportionally across the boat or PWC hull.

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